Iron Solutions for Hydraulics and more…
Established in 2003, our foundry supplies high-quality castings for directional control valves. For the past 20 years, we have leveraged our in-house foundry to streamline the supply process, enhance delivery times, and increase production flexibility.
Our foundry specializes in core-intensive components using both hot and cold box processes. We produce castings in grey iron (EN GJL) and ductile iron (EN GJS).
- CASTINGS with reduced environmental footprints
Our Core Competency
Specializing in hydraulic castings, we offer reliable and durable solutions tailored to meet your needs.
We provide bespoke casting solutions to fit the unique requirements of various industries.
Our castings are known for their exceptional surface quality and precision.
Our Capabilities
Advanced green sand vertical moulding technology
Cold Box Core Machines
Shell Core Machines
Core Paint Drying Oven
Pattern plate dimensions;
480mm x 600mm
Gross mould weight; 25 kg
Grinding ,Sand Blasting, Shotblasting,, Boroscope Control
2 x 3.000 kg induction furnace for Grey and Ductile iron
High Resolution Spectrometer
Hardness Measurement
CMM Sand Analysis
Tensile Strength Test
Sustainable Quality, Verified in Every Batch
At AKON Foundry, quality is not inspected at the end of production — it is engineered, measured, and verified at every stage.
Each production batch undergoes comprehensive laboratory and process controls to ensure chemical consistency, microstructural integrity, full traceability, and long-term performance in demanding mobile hydraulic applications.
We combine advanced metallurgical analysis with disciplined process monitoring to deliver castings that meet strict mechanical, dimensional, and structural requirements
Quality Management & Certifications
Quality, safety, and environmental responsibility are embedded in our management systems and verified by internationally recognized certifications:
ISO 9001 – Quality Management System
ISO 45001 – Occupational Health & Safety Management System
OHSAS 18001 – Occupational Health & Safety Standard
Zero-Waste Certification
These certifications reflect our commitment to structured processes, continuous improvement, employee safety, and environmentally responsible production.
Process & Laboratory Controls
Batch Verification
Every melt and molding cycle is verified to ensure repeatable chemical composition, mechanical properties, and structural integrity. Our traceability system links raw materials, process parameters, and inspection results to each production batch.
Sand Compactibility Control
Sand compactibility is analyzed in every molding batch to maintain optimal mold strength, permeability, and dimensional stability — reducing defects and ensuring surface quality.
Chemical Composition Control
Molten metal is analyzed using a high-resolution optical emission spectrometer to guarantee precise alloy composition and full compliance with customer specifications.
Metallurgical Laboratory Capabilities
Our in-house laboratory includes:
Metallurgical microscope with digital imaging
Metallographic analysis covering:
Graphite particle size
Phase distribution (%)
Spheroidization rate (%)
Inclusion and impurity detection
These analyses validate microstructural conformity for grey and ductile iron grades, ensuring strength, durability, and fatigue resistance required for hydraulic valve bodies and critical components.
Environmental Responsibility
Our foundry operates with:
Controlled raw material selection
Energy-efficient melting processes
Waste reduction and recycling systems
Continuous monitoring of emissions and process stability
Sustainability is fully integrated into our production philosophy — not treated as an afterthought.
Engineering Confidence
By combining advanced metallurgy, disciplined process control, certified systems, and environmental responsibility, AKON Foundry delivers:
Consistent mechanical performance
Structural reliability in critical hydraulic applications
Fully traceable and documented production
Long-term OEM partnership confidence
Engineered quality. Verified performance. Sustainable production.
